Imagine

Generic Models

Our generic simulation products are designed to reinforce the fundamental concepts, enhance the skill and competency of plant personnel, facilitate re-skilling, and speed up the induction of fresher’s into mainstream works. They facilitate a graded approach with fundamental modules for understanding basic unit operations, before graduating to plant specific larger processes. Importantly, these solutions are highly cost-effective, enabling organizations to achieve high-quality training outcomes with minimal investment in infrastructure and resources.

Process Models

  • Fundamental process concepts; working principles of common process equipment

  • Equipment performance under different operating conditions

  • Hands-on practice on operations such as start-up, shutdown, troubleshooting etc.

  • Practice safe operation of the unit; prepare for handling emergencies

Experience in Real-time

  • Effects of changes in operating conditions such as flow, pressure, temperature, etc.

  • Effects of changes in boundary conditions such as supply & discharge pressure, supply temperature, feed composition, etc.

  • Performance of control systems; functioning of different control schemes such as antisurge control, minimum flow control, overpressure control, etc.

  • Common problems and the recovery actions

Product Samples

Separation Systems (Flash Drum, 3-Phase Separator, Distillation Column, Absorber, ….)

  • Concepts of vapor-liquid separation; bubble and dew points

  • Principles of gas-liquid-liquid separation; gravity settling, interface level, residence time

  • Distillation concepts; conditions affecting separation quality and energy consumption

  • Absorption concepts; conditions affecting quality of gas-liquid absorption

  • Common problems such as transmitter drift, transmitter failure, valve failure, etc.

Flash Drum
Distillation
Absorber
3-Phase Separator​

Reactor Systems (Fixed Bed, Batch, CSTR, ….)​

  • Reaction kinetics; rate of reaction, heat of reaction, conversion, etc.

  • Factors affecting reactions such as temperature, pressure, reactant concentration or partial pressure, residence time, etc.

Fixed Bed Reactor
Batch Reactor
Continuous Stirred Tank Reactor

Blending System (Gasoline, ….)

  • Petroleum products blending: Achieve blended final product meeting specifications

  • Environmental compliance: Additives usage

  • Optimize operations: Minimize giveaways, maximize efficiency and profitability

  • Blending process: Batch blending and inline blending

Gasoline
Recipe Sheet​

Fluid Transfer Systems (Tank-Pump, Centrifugal Compressor, Reciprocating Compressor, Steam Turbine, ….)​

  • Working principles; performance under different process conditions

  • Safety in operation; common problems such as supply failure, driver failure, loss of load, higher discharge or exhaust pressure, etc., and their recovery

Tank and Pump
Centrifugal Compressor
Reciprocating Compressor
Steam Turbine

Heat Transfer Systems (Process Heat Exchangers, Air Cooler, Condenser, Thermosiphon Reboiler, Vaporizer, ….)

  • Heat transfer concepts and equipment dynamics

  • Performance under different operating conditions such as flow, temperature & composition

  • Common problems such as fouling, tube plugging, tube leak, and their recovery

Process Heat Exchangers
Air Cooler
Condenser
Thermosiphon Reboiler
Vaporizer

Boiler and Furnaces (Utility-Boiler, Natural & Balanced Draft Furnaces, ….)

  • Performance under different operating conditions such as flow, pressure, temperature and fuel gas composition

  • Practice safe operation; prepare for emergencies

  • Common problems such as partial & incomplete combustion, coil fouling, coil leak, coil rupture, equipment failure and their recovery

Utility-Boiler
Natural Draft Furnace
Balanced Draft Furnace

Refrigeration (Propylene Refrigeration, ….)

  • Refrigeration concepts and chiller dynamics

  • Chiller performance under different operating conditions such as feed gas flow, temperature and chiller levels.

  • Safety in compressor operation; anti-surge control

  • Compressor performance under load changes

  • Common problems in the chiller such as fouling, tube leak and their recovery

  • Common problems in the compressor such as driver failure, loss of efficiency

Refrigeration

Sugar Mill Evaporators (Multi-Stage Falling Film Evaporator)​

  • Evaporator performance under different operating conditions such as steam load, steam pressure, cane juice load, etc.

  • Evaporator safeguard systems

  • Common problems such as scaling of evaporator tubes, loss of vacuum etc.

Falling Film Evaporator

Process Control (PID, Feedforward, Override, Ratio, Split-Range and pH Control, ….)

  • Fundamental concepts of industrial controls and their functioning

  • Merits / performance of a control scheme and comparisons with other schemes

PID Control
Feedforward Control
Override Control
Ratio Control
Split Range Control
pH Control